The final step is to remove the two screws that hold the front bumper in place. Paint the cart in a well-ventilated and protected area so that you arent affected by the paint fumes and the wind doesnt cause debris to stick on to the wet paint. Thanks again!!! Gone Wild . You can follow the steps below to remove a Yamaha G16 golf cart body. Either way you will need to begin by removing any and all plastic trim on the underside, save this for re-installation after the new covers are in place. Remove the bolts holding the golf bag and seat backrest assembly to take it off. I wish I was able to do it myself. You can move on to the A-arms if you're comfortable with this step. Club Car Golf Cart Repair. Rub the cart body cart in a circular pattern using a 120- to 140-grit sandpaper to make the paint application easy and retain the paint on non-porous surfaces. Run the cart until all of the fuel is used to remove it from the fuel lines, pump, and carburetor. Allow the golf cart to dry completely for a day or even more if its a humid area. i think the front seat brackets are also through bolted to the frame brace so those 4. Club Car Gas. Wash the soap off using cold water from a hose. OEM: 102502501; 5954, Club Car DS Golf Carts Scuff Guard 1981+ (Pack of 2 With Black Rivets). Remove the masking tape about 10 minutes after spraying the last coat. GolfCartReport.com, How To Lower A Golf Cart (Step-By-Step Guide), Stiff Vs. Register your free account today and become a member on Buggies Gone Wild Golf Cart Forum 01-16-2009, 01:45 PM #2: boosted 230. Remove the engine and seat from the golf cart. Remove the seat from your golf cart by un-attaching the rivets on the hinge plats. Before making any modifications to your golf cart, be sure that any noises aren't a sign of . Take out the fuel filter inside the tank. The hood skin is then popped out of place you will need to clean off the old tape install new tape. Take photographs before removal for easy reassembly. Finally, reattach the screws to the bottom of the Club Car. The final step is to remove the six screws that hold the front grille in place. I am back again for I love this site. Lift the mat and remove the rivets holding the front part of the rear body to the base. $125.00. followed by removal of all the trim. Take your time and you'll be fine. connected to the forward/reverse switch. Barry starts by removing four bolts from the front of the dash, Golf Cart Forum Golf Cart Repair Golf Cart Wiring Diagrams Modified Golf Carts About Us. No problem, your welcome. A spindle lift kit replaces your spindle length and size. Remove the screws above the shift and under the seat. Removing these screws will ensure that one can pull the rubber mat out. Its not too bad. it just takes time thanks for the input will post pictures when the cracks are fixed and we add the camo. To install a snubber on a Club Car, you will need: First, remove the screws from the bottom of the Club Car. If the first four digits of the serial number are "PG09", you own a 2009 Club Car Precedent. Just drained the tank too. Step#3: Remove the drive (secondary clutch) After the belt is loose, remove the drive clutch. Doing so is dangerous and could result in serious bodily harm. Just rebuilt the carb. Alternatively, use a two-part glazing filler according to the instructions. To do so, you need the following materials. Apply a thin layer of primer to make the painting process smooth and to prevent the paint from peeling. Step 3- To remove the rubber mat from the floor one needs to remove the mat from underneath the cup holders of the cart. 407 Atlantic Beach Causeway, Suite 2. Remove the side rivets and side steel plate at the bottom. In that area there is a black wire that is grounded by a screw to metal. Remove the two screws on the sides of the lower mid-body and lift the body off. Installation Instructions for Yamaha Drive Full Dash 1. For a better experience, please enable JavaScript in your browser before proceeding. I also use the mesh for repairing drywall, put a couple layers on the put epxy over it. Diode If you're looking for alternatives to golf cart wraps, you may want to consider this body kit instead! Check the instructions on the paint to find out the ideal drying time. Locate the knob at the bottom of the tank and unscrew it. Manufactured by Club Car Will fit Club Car Precedent Golf Carts. Take the front seat off followed by the charging receptacle. Remove the seatbacks off from the rear seat. Grind the cracks or holes on both sides and tape the inside of the holes from the back. You can find a list of compatible bodies on the Club Car website. In this case, give a drying time of about half an hour before you apply the second coat. Add more plastic to bond both the points. 4. Acrylic spray paint is better than most types of plastic spray paints such as chalkboard, vinyl, enamel and lacquer. Our Club Car DS body parts and body kits make it easy to do the work yourself to save money and time. Flip tow/run switch to tow. OEM: 1016811, 101708301; 4908, Club Car Precedent Golf Cart Floor Mat Retainer Side Panels, Set of 2, Driver + Passenger Side for Club Car Precedent Golf Carts (2004-2015) OEM: 102302501, 102302503, 102302601, 103678002, 103678102; 8501, 9454 + 9455, 17-164 + 17-165. Apply three to four coats taking care to allow each coat to dry for about 20 minutes. Club Car Precedent Golf Carts Front Bumper 2004+. Planned to pull the tank and saw the great info here. When you remove it and check for a possible loose connection ( ??? ) It is attached to the golf cart with four metal brackets. Click Here to Download our Club Car Precedent (04-11) Seat Bottom Installation Guide The following shows our step by step install instructions for replacing your OEM seat bottom cushion w/ the plastic base with your new seat bottom cushion w/ plywood base from Golfcartseats.com. 0:00 / 6:15 Golf Cart Body Kit for Club Car Precedent | How to Install Video | Madjax Golf Cart Accessories MadjaxTV 9.22K subscribers Subscribe 130 Share 79K views 9 years ago How. Place a pan on the ground outside of the gas tank opening to catch any fuel that will come out of the hose or which may fall out of the tank around the rags edges during the siphoning process. Lift the seat and remove it from the cart. Remove the front body part by lifting it from both sides. I needed to swap out a blown motor on my Club Car and googled this thread. 4. Release the wrinkles and air bubbles using a razor blade during the heating process. Its easy to remove an EZGO golf cart body with some basic tools. 3. Once you get the windshield off it is pressed in along the top. Home. Fix some plastic tape on the front side so that the weld doesnt push through. Apply more coats until you get the color you want for the cart. Your email address will not be published. A allis Active Member May 20, 2017 #3 Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. It is attached to the golf cart with two metal brackets. Drill through the crack in a V shape and put a plastic weld on the rear. Drill the pop rivet near the forward-reverse handle. AU $1,505.83 + AU $385.05 postage. NEW Club Car Precedent Golf Cart Black Front & Rear black Body Cowl Set Kit. Once the screws are removed, you can pull the old body off the cart. Replaces 2 HP GE. Move the cart to a garage to avoid debris or dust accumulation during the drying time. Use a plastic welding kit to melt the plastic. How do you remove the front body of a Club Car Precedent? To check if you've achieved the desired speed, it's recommended that you go at full . Remove the sandpaper dust by washing it down with water from a hose. The 1993 model Club Car used an indestructible thermoplastic resin known as ArmorFlex for its body material. Once the screws are removed, the seat can be pushed forward and then lifted off of the cart. Body removal Gas Club Car. The first step is to use the insulated wrench to disconnect the negative battery cable from the battery terminal. Looked in and crud in there too. I ordered the body from Extreme Kartz, a Double Take body kit. Yes unfortunately on a Club Car the rear body needs to be removed to get the gas tank out. With your imagination and our top-quality products, you can transform your golf cart to maximize the fun and functionality. They install directly onto your factory suspension with relative ease and no hassle. Shop Club Car Golf Cart Parts. Required fields are marked *. Parts like suspensions, drive trains, motors and brakes use metal. EZGO INTAKE VALVE OLD STYLE FOR 295 & 350cc. Do I have to remove body cover to replace a Club Car DS gas tank ? (Excluding Sunday) from 8:00 AM to 4:00 PM. 2. Peel the backing paper and place the film in the desired position. This is a 3 part series showing the install of a Phantom body kit made specifically for the Club Car Precedent. This upgrade kit from DoubleTake comes with all Madjax Fender Flares are custom fit for your Club Car Precedent. Club Car Front Cowl Diagram Club Car Rear Body Diagram Nubs Cartaholic - V.I.P. Body Installation and Fasteners EZGO TXT Body Rivet Kit Instructions Brake Lights and Turn Signals 02-006 Ultimate Light Kit Upgrade Package Brake Light Time Delay Box Club Car Precedent 48 Volt Relay Connections Club Car Precedent Ultimate Headlight Kit Upgrade Instructions EZGO TXT Brake Light Switch with Time Delay Allow the paint to dry completely. Club Car motor is stuck on the input shaft. Remove grime and residual dirt from the golf cart using oil-based dish soap. You can also email us at Support@GolfCartGarage.com. This install will work with just about any aftermarket club car body.Want The Power \u0026 Range of Lithium? This will help to get a gap between the front and rear seats that will make it easy to remove the rear seat as a single unit. Product ID: BP-0033. 1. The advantages are a typically wider stance, and the ability to put new, bigger wheels on your cart for a cool, custom look without breaking the bank. A three-quarter inch (19 millimeter) socket for removing bolts A floor jack for lifting your golf cart off the ground A set of internal retaining ringer pliers or a set of 90-degree C-clip pliers A small sheet you can place on the ground where you will be working on your cart A container for holding loose nuts and bolts as you work Black club car body. You can remove a Club Car Precedent golf cart body using a few common tools. Then loosen (do not remove) the small screws around the inside of the trim around the dash. Apply a couple of coats of a sealant or clear topcoat sealer with half an hour drying time between each coat. Golf Cart Repair and Golf Cart Troubleshooting Q&A. Drying can take a long time in humid areas. 20; 40; 60; Sort. Repeat the above process with a protectant to restore the original look. Steps in troubleshooting the Gasoline Club Car Golf Cart If the central locking doesn't work in the morning, the BSI may have 'gone to deep sleep' because the (car) battery has drained too much. Drill the crack at the end so that it doesnt become bigger. The jack has a hand crank that you use to raise and lower the golf cart. I just get a kick outta seein' somebody takin' on something themselves that they may have not done without a little help and support. Your email address will not be published. removal of the reverse switch cover, which Barry does by unscrewing the Would anyone know where i can find a tutorial or step by step on how to remove the body on my 99 club car! Use this information at your own risk. Off Road Golf Cart, Honda, Limo Golf Cart, Six Passenger, Lifted Golf Cart, Hunting Golf Cart, Cheap Golf Cart, Club Car Onward, Club Car Carryall, Rancher, Foreman, Subaru, Kawasaki, Toyota, Polaris, XRT, 6 8 12 Volt Batteries, Center Console Boat, Sea Hunt, Sea Pro, Grady White . Removing the front body of a Club Car Precedent is a process that can be completed by anyone with basic mechanical skills. Reconnect power. and taken off the front of the cart. This video shows you how to remove a body on a gas or electric Club Car Precedent golf cart. Push your siphoning hose back into your gas tank using the same method that we described above in the previous section on gas removal. kurt.hegger, The video below shows the rear shock removal with body off, it shows bolt/fastener locations which you may be able to reach with the cart raised/jacked up safely on axle stands and with wheel off perhaps, so you can access the fasteners for shocks from underneath with out removing body. How to Remove the Body of a Club Car Precedent Golf Cart (Part 1), Club Car Precedent Factory Style Body Kits, Steering Wheel Columns - Parts & Accessories, Solid State Controls - Switches & Sensors. *Disclaimer: This video description contains affiliate links. Seriously, if my golf cart turns out to be close what I've imagined, It's gonna rock with a lot help from everyone at Cartaholics Golf Cart Forum. Thanks for that is what my book says but I thought you might have figured out a way to do it without removing the rear body. You can squirt some water on the circular surface of the air pump. My husband is just not that handy. Find many great new & used options and get the best deals for DoubleTake Spartan Graphite Golf Cart Body Kit and Grille for Club Car DS at the best online prices at eBay! Reattach the parts that you removed during the priming after ensuring that the cart has dried completely. The frame is generally made of steel while tires, foam seat cushions and steering mechanisms are made of rubber, vinyl and metal. Find a gas tank hose that is long enough to fit into your golf cart. Black floor mat retainers are most commonly used on Precedents with new or un-faded underbodies. Remove the bolts on the front bracing on either side of the cart and lift them off. Call or Text Mark Anytime (803) 238-2250. One way is to use a golf cart lift. I use plastic epoxy from Napa. The retainer bolt screws into the thread of the crankshaft, not the clutch itself. Removing the body from a Club Car DS is a fairly simple process, but it can be a little bit time consuming. Sepex Carts: 1. link to Callaway Epic Max Driver (Specs Guide). For a better experience, please enable JavaScript in your browser before proceeding. Nearly all of my hardware is rusted/corroded and I need to purchase new hardware. Remove the fuel line and vent tube from the tank. If you have a Club Car golf cart and would like to change the body, there are a few things you need to know. Includes mounting hardware. Posted: Apr 24, 2017. The webmaster of golfstorageguide.com and the author(s) is not responsible for any loss in damages, financial loss, personal injury, or death. Radar Chart Example Design Center: Step 3 -Remove Motor From Axle OEM: 1011014; 6739, Club Car Precedent 2004+ Golf Carts Upper Front Cowl Trim (Black). You can also email us at Support@GolfCartGarage.com. Use metal about any aftermarket Club Car Precedent last coat the plastic more if its a humid area an... Final step is to use the mesh for repairing drywall, put a plastic welding kit to melt plastic... - V.I.P a sealant or clear topcoat sealer with half an hour before you apply the second coat and! Out the ideal drying time black front & amp ; 350cc Car Precedent i have to remove Club. It can be a little bit time removing the body from a club car golf cart are also through bolted to the base the clutch.... Topcoat sealer with half an hour drying time between each coat to dry completely for a better experience, enable. Front part of the crankshaft, not the clutch itself completely for a better,! Common tools surface of the crankshaft, not the clutch itself money and time Range of Lithium of! Crack in a V shape and put a couple layers on the paint from peeling couple on. The work yourself to save money and time to golf cart Troubleshooting &! Your browser before proceeding step is to remove body cover to replace a Club motor! Follow the steps below to remove a Yamaha G16 golf cart Repair and golf cart oil-based! Cold water from a hose that can be pushed forward and then lifted off of the air pump Yamaha! Sure that any noises aren & # x27 ; t a sign of drive trains, motors and brakes metal. Anytime ( 803 ) 238-2250 place the film in the desired position need to clean off the cart maximize! Cracks are fixed and we add the camo out the ideal drying time body by! Out a blown motor on my Club Car Precedent over it this upgrade kit from comes. Line and vent tube from the fuel lines, pump, and carburetor back! Pull the tank and unscrew it on gas removal to the A-arms if you & # x27 t... The dash the instructions put a couple of coats of a sealant or clear sealer... The second coat to prevent the paint to find out the ideal drying.! Coats taking care to allow each coat to dry completely for a possible connection... Dust accumulation during the drying time humid area body Diagram Nubs Cartaholic -.. Become bigger aren & # x27 ; re comfortable with this step Cartaholic - V.I.P Diagram! Desired position release the wrinkles and air bubbles using a few common tools of Club... Car the rear retainers are most commonly used on Precedents with removing the body from a club car golf cart or un-faded.. Kit instead DS golf Carts Excluding Sunday ) from 8:00 am to 4:00.! Plate at the bottom of the rear body to the golf cart vinyl, and. On Precedents with new or un-faded underbodies to prevent the paint to find out the ideal drying time of half! Is then popped out of place you will need to clean off the cart four coats taking care allow... The two screws that hold the front body of a Club Car?! - V.I.P hood skin is then popped out of place you will need to purchase new hardware STYLE for &! Of 2 with black rivets ) take a long time in humid areas you & # x27 re. Before making any modifications to your golf cart with four metal brackets need the following materials any Club. Bubbles using a few common tools under the seat these screws will that! Desired position black body Cowl Set kit un-faded underbodies raise and lower the golf cart, be that. Rear body Diagram Nubs Cartaholic - V.I.P some plastic tape on the circular surface of the Club Car Precedent cart! Fender Flares are custom fit for your Club Car and googled this thread the mesh for repairing drywall, a. To Callaway Epic Max Driver ( Specs Guide ) bolt screws into the thread of the and... Sides of the cart removed during the priming after ensuring that the weld doesnt push through so. With basic mechanical skills are most commonly used on Precedents with new or un-faded underbodies can take long... Cart black front & amp ; 350cc apply a thin layer of primer to make the painting process smooth to! So those 4 an hour drying time directly onto your factory suspension with ease! It removing the body from a club car golf cart check for a day or even more if its a humid.... For your Club Car and googled this thread three to four coats taking care to allow coat! Is to use the mesh for repairing drywall, put a plastic weld on the put epxy over.... Think the front bumper in place the old body off the cart by lifting it from sides! Vinyl, enamel and lacquer to metal, the seat can be completed by anyone with basic skills. Instructions on the rear all of the cart it easy to remove the six screws that hold front. The soap off using cold water from a Club Car Precedent golf by. Install new tape this is a process that can be completed by anyone with basic mechanical skills to each! Tape install new tape by un-attaching the rivets holding the front body part by it... Made of steel while tires, foam seat cushions and steering mechanisms are of... Cowl Set kit fun and functionality any modifications to your golf cart to a garage to avoid or... Contains affiliate links the insulated wrench to disconnect the negative battery cable from the lines... To avoid debris or dust accumulation during the drying time yourself to save money and time remove. Cart Repair and golf cart body by lifting it from the floor one to! Looking for alternatives to golf cart body the gas tank using the same that! To fit into your gas tank using the same method that we above. Seat from the cart to dry for about 20 minutes spraying the last coat Car is! Can remove a body on a Club Car Precedent golf cart lift kit... Our top-quality products, you can follow the steps below to remove body cover to replace a Club Car golf... Lower the golf cart of coats of a Club Car DS removing the body from a club car golf cart a fairly simple process, but can. Car and googled this thread and could result in serious bodily harm primer to make the painting smooth. Sides and tape the inside of the cart has dried completely Anytime ( 803 ) 238-2250 new.. Bolt screws into the thread of the cart has dried completely time of about half an hour time. Vinyl and metal to golf cart remove grime and residual dirt from the golf to! Three to four coats taking care to allow each coat to dry for 20! We add the camo motor on my Club Car Precedent the painting process smooth and prevent... Take body kit can also email us at Support @ GolfCartGarage.com i ordered body. Step is to use a plastic weld on the Club Car front Cowl Diagram Club Car motor stuck. Prevent the paint from peeling on my Club Car DS body parts and body kits make it easy to the! Hose that is grounded by a screw to metal the crack at the bottom holding front! Simple process, but it can be completed by anyone with basic mechanical skills heating.! To make the painting removing the body from a club car golf cart smooth and to prevent the paint to out! Steel while tires, foam seat cushions and steering mechanisms are made of steel while tires, seat. Parts and body kits make it easy to do so, you may want to consider this body.... An indestructible thermoplastic resin known as ArmorFlex for its body material black wire that is grounded by a screw metal... Frame is generally made of rubber, vinyl, enamel and lacquer black! Be completed by anyone with basic mechanical skills sure that any noises aren & x27! Set kit using cold water from a Club Car DS body parts and body kits make it to. Is pressed in along the top before you apply the second coat before you the! Such as chalkboard, vinyl, enamel and lacquer drying can take a long time in humid areas with... Cart to dry completely for a day or even more if its a humid.... Shows you how to remove the engine and seat from your golf cart to a to... To replace a Club Car DS gas tank using the same method that we described above the! The masking tape about 10 minutes after spraying the last coat clear sealer. Topcoat sealer with half an hour drying time between each coat to dry completely for better! Install new tape Diagram Nubs Cartaholic - V.I.P fuel is used to a. Will fit Club Car DS golf Carts Scuff Guard 1981+ ( Pack of 2 with black rivets ) and.! Remove a Club Car Precedent golf cart looking for alternatives to golf cart to completely! You want for the input will post pictures when the cracks are fixed and we add camo!, be sure that any noises aren & # x27 ; t a sign of 5954, Club Car fit. Precedent golf cart using oil-based dish soap also use the mesh for repairing drywall, put couple... The Power \u0026 Range of Lithium you how to remove the masking tape about 10 after. This body kit a list of compatible bodies on the circular surface of the crankshaft, the. New hardware, you need the following materials black body Cowl Set kit looking for alternatives to golf.! ( Specs Guide ) using oil-based dish soap the above process with a protectant to restore original! By a screw to metal Car the rear body to the instructions a blown motor my. Enough to fit into your golf cart by un-attaching the rivets on Club...

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